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Product realization/产品实现



Product realization

Brand positioning:lightweight Koman -- high strength, high service, low cost solution partner.
Product positioning:replacing steel with aluminum, casting with forging, and integration instead of separation to provide customers with strong quantitative solutions for key parts system.
Corporate vision:to realize customers' dreams and lead the development of the industry in the field of lightweight key component systems involved in road transportation, communication, sports and health, rail transit, military products, aerospace and other industries.
Lightweight solutions for parts system:
*According to the requirements of design input provided by customers, synchronous simulation, design, analysis and optimization are carried out to completely solve customer pain points and realize the perfect unity of "light weight" and quality
*Independent mold design, combined with product DFMEA analysis, focus on the control of mold key position and mold flow analysis, understand and control the product filling, solidification, cooling trend, and accurately control the product size accuracy and quality
Research and development of new aluminum based materials
* Combined with the existing material performance database, the product performance can be accurately predicted
* Join hands with experts in material field to research and develop the best lightweight materials that meet the requirements of product performance
* Using the trial production platform consistent with the requirements of mass production line, the material R & D results fully meet the requirements of mass production
Quality and verification ability:
*It is equipped with component detection and mechanical property testing equipment for various materials, which can quickly verify the composition and performance of products
* It can be used to analyze the microstructure of the products by X-ray microscope
* The product is verified by corrosion resistance / fatigue test
Production process control:
1. Aluminum ingot material composition;
2. Melting temperature, refining agent dosage (SR / Ti / b content), degassing temperature, nitrogen flow rate and pressure, gas content and slag content of molten aluminum;
3. Pressurization pressure during extrusion (> 100MPa);
4. Filling speed and time;
6. X-ray detection of internal defects; 7. Product size (CMM measurement)





Process introduction


Development


Squeeze casting (also known as liquid die forging) technology began in the former Soviet Union in 1937. In the 1950s and 1960s, it was introduced into various countries in the world. In the 1980s, the Japanese Yubu company (Yubu Xingchan Machinery Co., Ltd.) successfully developed the HVSC and VSC series squeeze casting machines, which made the process rapidly developed in Japan, Europe and the United States. Among them, Japan's Toyota, Nissan, Mazda, art, u-mold and Tosei, as well as American SPX, amcast and other large foreign companies also have liquid forging production plants or workshops.
At present, the equipment technology of liquid die forging process is basically monopolized by Yubu of Japan. Yubu applied for the global protection of relevant patents (the patent expired in 2015), and Yubu has the largest die closing force of 3500 tons.

Squeeze casting (also known as liquid die forging) technology began in the former Soviet Union in 1937. In the 1950s and 1960s, it was introduced into various countries in the world. In the 1980s, the Japanese Yubu company (Yubu Xingchan Machinery Co., Ltd.) successfully developed the HVSC and VSC series squeeze casting machines, which made the process rapidly developed in Japan, Europe and the United States. Among them, Japan's Toyota, Nissan, Mazda, art, u-mold and Tosei, as well as American SPX, amcast and other large foreign companies also have liquid forging production plants or workshops.
At present, the equipment technology of liquid die forging process is basically monopolized by Yubu of Japan. Yubu applied for the global protection of relevant patents (the patent expired in 2015), and Yubu has the largest die closing force of 3500 tons.

Equipment introduction


HVSC horizontal die casting machine (horizontal clamping)

VSC vertical die casting machine (vertical clamping)
» Lightweight business unit phase I:HVSC400T*2,HVSC1250T*2
» Lightweight business unit phase IIHVSC400T*9,HVSC2500T*1

Equipment model Equipment tonnage (clamping force) Number of existing units Daily energy output (model times) Product weight (kg) Maximum projected area of product (cm2) Mold size (mm) Forming pressure (MPA)
HVSC(卧式) 400T 11 13000 0.5-2 350 650*650*750 80-160
1250T
(800T)
2 1220 5.0-10.0 960 1260*1150*1500 100-160
2500T
(At present, the largest model in China)
1 460 20.0-40.0 1960 1660*1760*1700 115-160




Product Center
Automobile industry
Sports health industry
5g communication industry
Rail transit industry
Other industries
About Komman
Cooperation
Product realization
 
Customer and service
Key customers
Development
Development case
hotline:
0512-53606655
Add: 199 Shuanghu Road, Shuangfeng town, Taicang City, Suzhou, Jiangsu Province
Fixed line: 0512-53606655